Welding Process Engineer

Company: Flex Tek
Location: Romeoville
Posted on: February 9, 2026

Job Description:

Job Description Job Description Company Description Titeflex/US Hose is a global leader in creating and adapting fluid and gas management products and quality programs, Titeflex expertise can be traced to its aerospace roots at the dawning of the space age. We provided solutions and service for demanding fluid and gas transfer requirements, whether the media be corrosive, caustic or combustible, under extreme pressure, temperature and flexing conditions. Primary markets include aerospace, chemical, petro-chemical, pulp and paper, petroleum equipment, heavy equipment, compressed gas, automotive, refrigeration, transportation, and dozens of other niche markets. The company has a long history of expertise in PTFE extrusion and wire braid reinforcement, and composite hose as the new integration of flexible metal hose with the merger of US Hose. Titeflex’s background and experience in stringent and demanding hose requirements plays into the strengths of our applications engineers. We are able to assimilate some of the most difficult and demanding applications known today into customer satisfaction, borrowing from our experience and core technology. Committed to quality, Titeflex Quality Systems are 3rd party certified and has received numerous other certifications and accreditations. Job Description Job Summary: We are seeking a highly skilled Welding Engineer with expertise in robotic welding systems and proven supervisory experience to join our engineering team. This role is critical to developing and optimizing manual and automated welding processes to ensure product quality, efficiency, and compliance with industry standards. The ideal candidate will lead welding projects, oversee production teams, and drive continuous improvement across all welding operations. Key Responsibilities: Develop, implement, and optimize manual and robotic welding procedures , including WPS and PQR documentation in accordance with industry standards (AWS, ASME, ISO, API, etc.). Lead the setup, programming, and troubleshooting of robotic welding systems (e.g., ABB, Fanuc, KUKA, Motoman). Supervise and coordinate the activities of welders and welding technicians to ensure adherence to quality and production standards. Provide technical support and training to welding staff, including mentoring and performance evaluations. Analyze welding defects and failures; perform root cause analysis and implement corrective actions. Collaborate with design, quality, and production teams to ensure weldability and manufacturability of components. Oversee welding process audits and maintain full documentation of procedures and inspection records. Monitor productivity, welding performance, and implement continuous improvement initiatives. Ensure all welding activities comply with safety regulations and company policies. Participate in the selection, installation, and maintenance of welding equipment, including robotic cells. Support new product introduction (NPI) with welding input and process validation. Qualifications: Required: Bachelor's degree in Welding Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. 5 years of experience in welding engineering, including at least 2 years working with robotic welding systems . Proven supervisory or team leadership experience in a manufacturing or fabrication environment. Strong knowledge of welding codes and standards (AWS D1.1, ASME IX, ISO 3834, etc.). Hands-on experience with multiple welding processes: SMAW, GMAW, GTAW, FCAW. Familiarity with robotic welding programming, fixture design, and cycle time optimization. Preferred: Certifications such as Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI) . Experience in [industry – e.g., automotive, aerospace, oil & gas, heavy fabrication]. Proficiency in CAD software and welding simulation tools (e.g., WeldSim, RoboDK). Knowledge of lean manufacturing and Six Sigma principles. Soft Skills: Strong leadership and team-building capabilities. Excellent problem-solving and troubleshooting skills. Effective communication skills (verbal and written). Results-oriented mindset with strong attention to detail. Working Conditions: Combination of office and shop floor environment. Occasional travel to project sites, customer locations, or supplier facilities. Use of PPE is required when working in fabrication or production areas. Qualifications Required: Bachelor's degree in Welding Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. 5 years of experience in welding engineering, including at least 2 years working with robotic welding systems . Proven supervisory or team leadership experience in a manufacturing or fabrication environment. Strong knowledge of welding codes and standards (AWS D1.1, ASME IX, ISO 3834, etc.). Hands-on experience with multiple welding processes: SMAW, GMAW, GTAW, FCAW. Familiarity with robotic welding programming, fixture design, and cycle time optimization. Preferred: Certifications such as Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI) . Experience in [industry – e.g., automotive, aerospace, oil & gas, heavy fabrication]. Proficiency in CAD software and welding simulation tools (e.g., WeldSim, RoboDK). Knowledge of lean manufacturing and Six Sigma principles. Additional Information All your information will be kept confidential according to EEO guidelines. We believe that different perspectives and backgrounds are what make a company flourish. All qualified applicants will receive equal consideration for employment regardless of color, religion, sex, sexual orientation, gender identity, national origin, economic status, disability, age, or any other legally protected characteristics. We are proud to be an inclusive company with values grounded in equality and ethics, where we celebrate, support, and embrace diversity. At no time during the hiring process will Smiths Group, nor any of our recruitment partners ever request payment to enable participation – including, but not limited to, interviews or testing. Avoid fraudulent requests by applying jobs directly through our career’s website (Careers - Smiths Group plc)

Keywords: Flex Tek, Berwyn , Welding Process Engineer, Engineering , Romeoville, Illinois